Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd
Swiss Precision, German Quality, Chinese Intelligent Manufacturing
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400*400*1200 vacuum debinding sintering furnace uses graphite element resistance heating (low voltage, high current)
Equipment function:
Automatic leak detection function
Vacuum sintering function
Vacuum cooling function
Electrified cooling and insulation function
Rapid cooling function(Put a heat exchanger inside)
Fully automatic control function
Safety interlock function
Break point reheating function
Wireless remote diagnostic function
Design standards:
The vacuum sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.
Technical parameters of equipment
| (W*H*L) Available working zone size | 400mm×400mm×1200mm |
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Max.loading weight | 500kg(The amount of load depends on the type of product) |
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Working temperature |
1350℃(maximum working temperature) |
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1300℃(actual working temperature ) | |
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Pumping speed |
The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa (After drying the furnace,under the empty furnace, clean and cold state.)
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Leakage rate |
≤3Pa/h (Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)
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Cooling speed
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Empty furnace,the cooling time of cooling temperature from 1300℃ down to 100℃ just cost less or equal 5 hours.(water temperature≤28℃,2bar≤water pressure≤3bar)
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Cooling speed |
The inner furnace is equipped with rapid cooling fan and cooling water realize rapid cooling. |
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Heat rod material |
Graphite |
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Heating up speed |
Empty furnace heating up≤5℃ |
After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.