Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd
Swiss Precision, German Quality, Chinese Intelligent Manufacturing
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Ease Operation Gas Pressure Sintering Furnace High Energy Efficiency For Aluminum Products
Description:
gas pressure sintering furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.
Characteristics:
1. Comprehensive functions: integrate vacuum/pressure dewaxing, partial pressure, atmosphere control, and rapid cooling, which are all full automatically.
2. High efficiency: wax collection rate≥98%, with imported dry vacuum pump while no need of vacuum pump oil, to improve the pumping speed, reduce the noise,, and adapt to pollution of various forming agents.
3. Excellent performance: apply high quality imported components in key parts of the furnace body, of good stability. High quality composite carpet in insulation layer, of small heat loss, can achieve excellent efficiency. Four-zone temperature control applied. All heating elements, graphite parts are all imported after carefully selecting; of high strength density and resistant to high pressure gas scour.
4. Safe and reliable, furnace structure is manufactured to national standards for pressure vessels, and also four security guarantee, with imported valve control.
5. Convenient to operate: liner door and thermal insulation door can be independently controlled to meet various process requirements. Imported valve guide and profibus, with compact structure, avoid scene wiring. Complete test run and pre-commissioning to reduce the time for customer to put into operation.
Technical parameters:
|
Specifications |
RDE-DYL-224 | RDE-DYL-336/RDE-DYL-339 | RDE-DYL-3535120/RDE-DYL-4412 | RDE-DYL-5512/RDE-DYL-5518 | RDE-DYL-5527 |
|
Effective space(w* h * l)mm |
200*200*400 |
300*300*600/ 300*300*900 |
350*350*1200/ 400*400*1200 |
500*500*1200/ 500*500*1800 |
500*500*2700 |
|
Max.Temperature |
1600℃ | 1600℃ | 1600℃ | 1600℃ | 1600℃ |
| Maximum load | 50Kg | 150Kg/200Kg | 300Kg/350Kg | 1200Kg/1500Kg | 2000Kg |
|
Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours) |
1Pa/h | 2Pa/h | 2Pa/h | 3Pa/h | 3Pa/h |
| Extreme vacuum | 0.8Pa | 0.8Pa | 0.8Pa | 1Pa | 1.5Pa |
| Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) | 98% | 98% | 98% | 98% | 98% |
|
Working pressure |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
|
Cooling period(Sintering temperature—100℃) |
40min-120min | 40min-150min | 120min-360min | 180min-420min | 180min-480min |
|
Temperature control mode |
Single zone/2-zone |
2-zone/3-zone |
2-zone/3-zone |
3-zone/4-zone |
4-zone |
| Atmosphere and temperatureuniformity |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
|
Input gas allowed |
Ar,N2,He,H2,CH4,Co2 | ||||
|
Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling. |
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Applications:For Cemented Carbide , Precision Ceramic , stainless steel , Iron-bae alloy , Copper-base alloy , Aluminum products
Customer Benefits
• The highest product quality through excellent temperature uniformity in both vacuum and pressure operation
• High product quality by excellent temperature homogeneity through all process steps
• With cost efficiency through energy and gas-saving design
• High efficiency, reliability, long service life and ease of operation
• Low HIP gas consumption
• High energy efficiency
• Elaborated safety system for reliable and full-automatic operation
• Proven design and performance – reliable, sustainable, durable