Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd
Swiss Precision, German Quality, Chinese Intelligent Manufacturing
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Customized Industrial Vacuum Furnace , Hot Isostatic Pressing Machine Max Temperature 1600℃
What is Sinter-HIP?
Sinter-HIP is a method of thermal consolidation for cemented carbide wherein the simultaneous application of heat and pressure fully consolidates the carbide during the sintering process. It results in a product that contains little or no porosity, thereby producing a component that is as close to full theoretical density as possible.
Applications:
For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.
Functions:
Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co2 /CH4/H2), heating flowing gas, heating pressure gas, Rapid cooling.
Technical parameters:
|
Specifications |
RDE-DYL-224 | RDE-DYL-336/RDE-DYL-339 | RDE-DYL-3535120/RDE-DYL-4412 | RDE-DYL-5512/RDE-DYL-5518 | RDE-DYL-5527 |
|
Effective space(w* h * l)mm |
200*200*400 |
300*300*600/ 300*300*900 |
350*350*1200/ 400*400*1200 |
500*500*1200/ 500*500*1800 |
500*500*2700 |
|
Max.Temperature |
1600℃ | 1600℃ | 1600℃ | 1600℃ | 1600℃ |
| Maximum load | 50Kg | 150Kg/200Kg | 300Kg/350Kg | 1200Kg/1500Kg | 2000Kg |
|
Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours) |
1Pa/h | 2Pa/h | 2Pa/h | 3Pa/h | 3Pa/h |
| Extreme vacuum | 0.8Pa | 0.8Pa | 0.8Pa | 1Pa | 1.5Pa |
| Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) | 98% | 98% | 98% | 98% | 98% |
|
Working pressure |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
|
Cooling period(Sintering temperature—100℃) |
40min-120min | 40min-150min | 120min-360min | 180min-420min | 180min-480min |
|
Temperature control mode |
Single zone/2-zone |
2-zone/3-zone |
2-zone/3-zone |
3-zone/4-zone |
4-zone |
| Atmosphere and temperatureuniformity |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
|
Input gas allowed |
Ar,N2,He,H2,CH4,Co2 | ||||
|
Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling. |
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Competitive Advantage:
1. Compact structure , small occupation area, low energy consumption, rapid cooling speed, saving energy and protecting environment.
2. Full range of sizes available, canbe usedin experimental research and development, Small and medium-sized enterprises as well as mass prodution. We can design the procucts according to customer’s special requirement.
3. High automation level : one-button start, Double industrial PC operating system, mutually redundant,safe and reliable.
4. The control system is full-automatic with data record &backup function, the operation system is more humanized,more powerful.
5. The Insulation box is of good insulation effect, free of volatilization athigh temperature, with long life.It adopts “sandwich structure”and CFC material inside and outside with high strength, will be no deformation afteer many years use.
6. Program has resume-heat-at-breakpoint function, no need to restart the program in case of short time power failure.
7. Convenient and intelligent: The control interface of sintering furnace can be monitored by mobile phone,control and understand the running state of the equipment anytime and anywhere. Fully automatic one-key operation function, realize the supervision of multiple devices by one person, intelligent production, and docking ERP management system.
8. Complete after-sales service system: Provides 7 x 24 hour telephone hotline. Propose solutions within 2 hours after receiving the customer's fault notice. With 15 experienced professional after-sales service staff, not only responsible for the company's product installation and debugging, but also for the need of users to complete the domestic and foreign manufacturers of sintering furnace after-sales and maintenance work.
9. Convenient service: If the customer has the demand may carry on the sintering product test in the Ruideer company site, and the company production site has the hot state pressure condition.
10. Quick installation : The installation can be completed and put into production within 15 days when water, electricity and gas are in place.