Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd
Swiss Precision, German Quality, Chinese Intelligent Manufacturing
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Double Control System Vacuum Sintering Furnace , 6MPa HIP Metal Sintering Machine
6MPa Vacuum pressure sintering furnace
The application field of vacuum pressure sintering furnace:
The purpose of the vacuum pressure sintering furnace is manufacturing of cemented carbide tools by the removal of adhesive from pressed forms, solid-phase sintering in vacuum and protective atmosphere (argon, hydrogen) and sintering in the presence of liquid phase with application of pressure.
Features
1. All these gas pressure sintering furnace are equipped with double control system, double thermocouples and double high pressure sensor to ensure that if one system fails, the other will continue to work reliably.
2. We use German COAX high-pressure valve, Germany WAKI high-pressure sensor and Germany LEYBOLD or INFICON vacuum gauge for safe and reliable operation, high vacuum level and low vacuum leakage.
3. Each of these 6MPa vacuum-pressure sintering furnaces is detected by using helium mass spectrometer leak detector.
| loading Space | 200*200*400/300*300*600/300*300*900/ 350*350*1200/400*400*1200/500*500*1200/ 500*500*1800/500*500*2700 |
| Design Standard | JB4732-95/GB150/ASME, 20-year service,Double doors horizontal structure, 600 Times |
| Max. working Temp | 1600℃ |
| Max. working Pressure | 60bar |
| Vacuum Leakage Rate | 3Pa/h (Average in cold, empty, dry chamber in 24 hours) |
| Vacuum pump | Slide-valve Pump, Roots Pump, (Imported Pump or domestic pump according to customer's requirement) |
| Wax-collection Rate | 98% |
| Pressurization Period | 15-30min |
| Cooling period (full furnace) | 3h/4h/ ≤5h/ ≤6h/≤7h/≤7h/≤8h/≤10h |
| Temp. &Atmosphere Uniformity | Coercivity deviation ≤ ±0.3KA/m, Magnetic saturation deviation ≤ ±0.2%, Temperature variation ≤ ±7 ℃ |
| Cooling water Temp. | ≤ 30 ℃ |
| Cooling water flow rate | 600L/min |
| Power Supply | 3*AC380V ±10% +N+PE/ 50HZ |
| Control cabinet Power Supply | Single-phase, AC210V-250V/50HZ |
| Heating power | 80KVA/240KVA/260KVA/300KVA / 320KVA/380KVA/430KVA |
| Temp. Measurement Mode | WRE5-26 Dual-core or Single- core thermocouple, mutually redundant, stable and reliable. |
| Temp. control mode | Single-zone Temp.Control,3-zone temp. control or 4-zone temp. control |
| Functions | Vacuum heating, vacuum dewaxing, H2 dewaxing, heating flowing gas, heating with gas mixture (CO2,CH4,H2), heating pressure gas, Rapid cooling. |
| Furnace weight | ≈8ton/ ≈10ton/≈10ton/≈17ton/ ≈22ton/ ≈23ton/≈23ton/≈30ton |
| Input gas allowed | Ar, H2, N2, CH4 |
Technical feature of vacuum sintering furnace:
1. Adopting special furnace inner liner structure and heater arrangement, it has good uniformity of the furnace temperature.
2. Adopting special structure for the degreasing chamber, efficiency sealing, completely degreasing and no pollution to the inner element.
3. Vacuum sintering furnace has flexible vacuum pumping, vacuum sintering, micro positive pressure sintering, partial pressure sintering, micro positive degreasing, and other functions;
4. Adopting the most advanced heat insulation structure and materials, good heat insulation performance of furnace liner, less heat, more than traditional design energy saving 25%.
5. Adopting touch screen operation, PLC centralized control, simple operation, high reliability.
6. Vacuum sintering furnace has the alarm function of ultra-temperature and ultra-voltage, mechanical and automatic for pressure protection action, interlocking functions, high safety equipment.
7. Vacuum sintering furnace has remote operation,remote fault diagnosis and remote software upgrades and other function.